ALOE VERA STORAGE TANK

Product Description

An Aloe Vera juice storage tank is a specialized container designed to store large quantities of Aloe Vera juice under optimal conditions, ensuring its quality, freshness, and stability over time. Below is a detailed description of such a storage tank:

1. TANK STRUCTURE & MATERIAL:

Material: The tank is constructed from high-grade 304 or 316L stainless steel. Stainless steel is chosen for its excellent corrosion resistance, durability, and non-reactivity with the acidic nature of Aloe Vera juice. It ensures that the juice remains uncontaminated and safe for consumption.

Capacity: The tank's capacity can vary widely, depending on the scale of production, typically ranging from 1,000 liters (264 gallons) to 50,000 liters (13,208 gallons) or more.

Shape: The tank is usually cylindrical with a conical bottom for easy drainage and cleaning. The cylindrical design helps in even distribution of pressure and provides better stability.

Surface Finish: The interior of the tank is polished to a mirror finish (Ra<0.4m) to prevent the buildup of residues and facilitate easy cleaning. The exterior might be polished or brushed, depending on aesthetic and operational requirements.

2. INSULATION & TEMPERATURE CONTROL:

Insulation Layer: The tank is equipped with an insulation layer made of polyurethane foam or mineral wool. This insulation helps maintain the temperature of the juice, protecting it from external temperature fluctuations.

Jacketed System: For temperature-sensitive storage, the tank might include a jacketed system to maintain a consistent temperature.

Temperature Sensors: Digital temperature sensors are installed inside the tank to continuously monitor the juice temperature. The data can be displayed on a control panel attached to the tank, ensuring precise temperature management.

3. Lids & Openings:

Manway Hatch: A large, gasketed manway hatch is provided for access during cleaning, inspection, and maintenance. The hatch is usually located on the top or side of the tank.

Breather Valve: The tank is equipped with a breather valve to equalize pressure during the filling and emptying processes, preventing the tank from collapsing or bulging. This valve also helps in preventing the ingress of contaminants.

CIP (Cleaning-In-Place) Port: The tank has a CIP port for the integration of a Cleaning-In-Place system. This allows for automated internal cleaning without the need to open the tank, ensuring hygiene and efficiency.

   - Sample Valve A sample valve is installed to allow for easy extraction of juice samples for quality testing without opening the tank and risking contamination.

4. AGITATION SYSTEM:

Agitator/Mixer: Depending on the storage requirements, the tank may include an agitator or mixer to keep the Aloe Vera juice homogenized, preventing the separation of solids and liquids. The agitator is usually a slow-moving paddle or impeller mounted on the top or side of the tank.

Variable Speed Control: The mixer would be equipped with a variable speed control system, allowing for the adjustment of mixing speed according to the juice™s viscosity and other properties.

5.INLET & OUTLET PORTS:

Inlet Port: The tank has an inlet port located at the top, where the Aloe Vera juice is pumped in. This port is typically equipped with a tri-clamp fitting for easy connection and disconnection of hoses or pipes.

Outlet Port: A conical bottom design allows for complete drainage of the juice through an outlet port located at the lowest point of the tank. The outlet is usually fitted with a butterfly valve or ball valve to control the flow of juice during discharge.

Sterile Vent Filter: The tank may also include a sterile vent filter at the inlet and outlet ports to prevent microbial contamination during filling and emptying.

6.SUPPORT STRUCTURE:

Legs & Base: The tank is supported by sturdy stainless steel legs that are height adjustable to ensure stability and allow for proper drainage. The legs may have vibration-damping pads to reduce any operational noise or movement.

Anchoring: For large tanks, anchoring bolts may be used to secure the tank to the floor, preventing any movement during operation.

7.LEVEL MONITORING:

Sight Glass or Level Gauge: A sight glass or level gauge is installed along the side of the tank to provide a visual indication of the juice level within the tank.

Ultrasonic Level Sensors: For automated systems, ultrasonic level sensors can be installed to continuously monitor the juice level and provide real-time data to the control system.

8.SAFETY FEATURES:

Overpressure Protection: In addition to the pressure relief valve, the tank may include an overpressure alarm system that alerts operators if the internal pressure exceeds safe limits.

Emergency Shut-Off: An emergency shut-off valve can be included in the design to quickly halt the flow of juice in case of a leak or other emergencies.

10. DOCUMENTATION & COMPLIANCE:

Certification: The tank would be built according to food-grade standards and may be certified by relevant authorities such as FDA, CE, or ISO.

Documentation: A complete set of documentation, including operation manuals, material certificates, and quality assurance reports, would be provided.

This Aloe Vera juice storage tank is designed with a focus on maintaining the purity, quality, and safety of the juice over extended storage periods. Its robust construction and advanced features ensure it meets the rigorous demands of food and beverage processing industries.