ALOE VERA AGEING

Product Description

A machine designed to increase the shelf life of Aloe Vera juice through cooling which involve several specialized components to ensure that the aging process is controlled, efficient, and preserves the juice's beneficial properties. 

1.STRUCTURE & FRAMEWORK:

Material: The machine would be constructed from high-grade stainless steel, known for its corrosion resistance and durability, particularly in environments involving liquids and organic materials like Aloe Vera.

Size: The size would vary depending on the production capacity, but for a mid-sized industrial unit, the machine could be about 6-8 feet in height, 4-6 feet in width, and 7-8 feet in length.

2.COOLING SYSTEM:

Primary Cooling Chamber: The juice is channeled into a primary cooling chamber, where it is rapidly cooled down. 

Temperature Control: The cooling system would be controlled by a digital thermostat and PLC (Programmable Logic Controller) to precisely regulate the temperature. This ensures that the juice is cooled to a specific temperature, typically between 0deg C to 5deg C (32deg F to 41deg F), ideal for slowing down enzymatic activity without freezing the juice.

3.AGING PROCESS:

Aging Tanks: The juice is transferred into insulated aging tanks made of stainless steel. These tanks are designed with a jacketed system to maintain the low temperature achieved in the primary cooling chamber.

Mixing Mechanism: The aging tanks could be equipped with slow-moving paddles or agitators to gently stir the juice periodically, ensuring uniform temperature distribution and preventing any settling of the juice.

Time Control: The aging duration is controlled by the PLC, which can be programmed according to specific aging requirements. 

4. MONITORING & CONTROL PANEL:

Control Panel: The machine would feature a control panel with a user-friendly interface for monitoring temperature, aging time, and juice levels.

Sensors: The system would include various sensors for temperature, pressure, and flow rate to ensure the process remains within set parameters. Alarms and automatic shut-off mechanisms would be in place to handle any deviations.

5. OUTPUT SECTION:

Discharge Valve: After the aging process, the juice is released through a controlled discharge valve located at the bottom of the aging tanks.

6. ENERGY EFFICIENCY:

Insulation: All cooling and aging components would be well-insulated to minimize energy consumption and maintain a stable cooling environment.

Eco-Friendly Refrigerants: The cooling system could use eco-friendly refrigerants to reduce environmental impact.

7. SAFETY FEATURES:

Emergency Stop: A prominent emergency stop button would be installed to halt operations immediately in case of an emergency.

This machine would be highly specialized, combining precise temperature control with automated processing to ensure that Aloe Vera juice is aged effectively, maintaining its nutritional and medicinal properties.